Only in USA.
Sovereign Manufacturing from Machine Design to Finished Product.
Introducing the world's first fully sovereign manufacturing ecosystem where we not only design the most advanced production equipment but build it in America's most sophisticated CNC factory, then use that same equipment to produce the world's most efficient solar cells and semiconductors. This is complete industrial recursion: we manufacture the machines that manufacture the future.
At Nuvex Group, we are committed to environmental sustainability at every stage of our manufacturing process—from the design of our float glass production lines to the operational optimization of energy usage. Our 1000 TPD Float Glass Manufacturing process exemplifies this dedication, delivering high-performance products with minimal environmental impact, and seamlessly integrating cutting-edge technology with sustainable energy practices.
Environmental Sustainability Design, Development, and Operational Practices.
We are dedicated to eco-friendly practices in every stage of manufacturing, from the design of our float glass production lines to the operational optimization of energy usage. Our 1000 TPD Float Glass Manufacturing process exemplifies our commitment to sustainability, delivering high-performance products with minimized environmental impact. We lead by example with the seamless integration of cutting-edge technology and sustainable energy practices.
Sustainability Practice.
Nuvex Group is redefining how float glass manufacturing can be both high-precision and eco-friendly. Our 1000 TPD Float and Pattern Glass Manufacturing process is designed with sustainability at its core, reducing energy consumption, material waste, and emissions, while producing glass that meets the highest quality standards. We emphasize minimizing our ecological footprint in every aspect of production, ensuring a cleaner, greener future.
Sovereign Manufacturing from Machine Design to Finished Product.
Introducing the world's first fully sovereign manufacturing ecosystem where we not only design the most advanced production equipment but build it in America's most sophisticated CNC factory, then use that same equipment to produce the world's most efficient solar cells and semiconductors. This is complete industrial recursion: we manufacture the machines that manufacture the future.
The Nuvex Recursive Manufacturing Model.
Step 1: Design & Fabrication in Our Advanced CNC Foundry
Before any wafer is processed, it begins here: in our 250,000 sq ft digital machine shop, housing the Western Hemisphere's most advanced multi-axis CNC and additive manufacturing capability. We don't just assemble components—we machine the monolithic chambers, precision stages, and plasma sources from solid blocks of aerospace-grade aluminum and stainless steel with micron-level tolerances.
Key Capabilities:
-
27-axis simultaneous machining centers
-
Large-format metal 3D printing for integrated manifold systems
-
CMM (Coordinate Measuring Machine) verification to 2-micron accuracy
-
Clean-room compatible machining for chamber interiors
-
In-house heat treating and surface finishing (anodizing, passivation, nickel plating)
Step 2: Complete HJT Cell Production Flow
This is the sequence our equipment executes—a symphony of sovereign technology.
-
Phase A: Surface Preparation → Wet Chemistry Islands
-
Equipment: GEMINI-Ox Wet Bench Cluster
-
Raw wafers enter the automated wet chemical line. Our sovereign wet benches perform:
-
Alkaline Texturing: Creates the light-trapping pyramid structure.
-
Acidic Cleaning & Etching: Removes saw damage and impurities.
-
Passivation Layer Strip: Prepares surfaces for deposition.
Innovation: Integrated chemical recovery loops reduce consumable use by 70%.
Phase B: Core Junction Formation → PECVD Process Chambers
Equipment: Master GEMINI PECVD Cluster
Wafers transfer via our patented atmospheric robot to the heart of the line:
Chamber 1: Intrinsic amorphous silicon (i-aSi:H) deposition for surface passivation.
Chamber 2: n-doped amorphous silicon layer deposition.
Chamber 3: p-doped amorphous silicon layer deposition.
Innovation: Our magnetically confined plasma source achieves film uniformity of ±2% across 210mm wafers—best in class.
Phase C: Smart Material Handling → Matrix Transfer System
Equipment: Master GEMINI Matrix
Between each vacuum process, wafers are transferred via our flipper-arm robots:
Maintains wafer orientation and temperature control
Enables reconfiguration from "i-n-p" to "i-p-n" sequences without hardware change
3600 wafers/hour transfer rate with zero particle generation
Phase D: Transparent Contact Deposition → PVD Sputtering Suite
Equipment: GEMINI PVD Sputtering Line
Wafers enter the sputtering system for conductive layer application:
Station 1: ITO (Indium Tin Oxide) deposition for front-side TCO.
Station 2: Aluminum-doped Zinc Oxide for rear-side conductive layer.
Station 3: In-situ thickness and sheet resistance monitoring.
Innovation: Our rotating magnetron design increases target utilization to 85%, slashing material cost.
Phase E: Conductive Grid Formation → Metallization Lines
Equipment: GEMINI HJT Metallization System
The final electrical contacts are applied:
Screen Printing: Dual-head printers apply ultra-fine line silver paste.
Low-Temp Drying & Firing: Infrared furnaces sinter contacts without damaging underlying layers.
Laser Edge Isolation: Cleans edges for maximum voltage.
Innovation: Real-time print inspection with AI-driven paste volume correction.
Phase F: Testing & Sorting → Quality Intelligence
Equipment: Integrated Flash Test & Sort
Every cell is measured under simulated sunlight:
IV curve measurement at 5 illumination points
Photoluminescence imaging for defect detection
Automatic sorting into 12 efficiency bins
Data fed back to MES for process optimization
The Sovereign Machine Shop: Where It All Begins.
Our equipment superiority starts in our digital foundry. While competitors assemble imported components, we machine the complete system from raw material to finished chamber.
Vertically Integrated, Precision-Engineered Manufacturing
Nuvex approaches advanced manufacturing with a fundamentally different philosophy than typical equipment suppliers. Rather than relying on assembled, outsourced, or off-the-shelf subsystems, Nuvex designs and manufactures critical components in-house to achieve higher precision, durability, and performance consistency.
Vacuum chamber fabrication at Nuvex begins with monolithic machining from solid 6061-T6 aluminum billet. This approach eliminates welded seams, reduces internal stress points, and delivers superior structural rigidity and vacuum integrity compared to the welded sheet-metal chambers commonly used by competitors.
For plasma source manufacturing, Nuvex machines copper components using CNC processes that incorporate integrated cooling channels directly into the structure. This enables tighter thermal control, improved plasma stability, and longer operational life. Typical competitors instead rely on purchased OEM plasma sources, limiting performance optimization and increasing supply-chain dependency.
Nuvex’s precision stage production utilizes granite-base stages paired with direct-drive linear motors. This configuration provides exceptional vibration damping, positional accuracy, and repeatability—capabilities that surpass those of imported mechanical stages often used in conventional systems.
In gas manifold systems, Nuvex leverages advanced 3D-printed Inconel designs with integrated sensor pathways. This reduces leak points, improves flow control, and enables real-time diagnostics. Competitors typically assemble gas delivery systems from standard tubing and fittings, which introduces variability and increases maintenance complexity.
Finally, control system integration at Nuvex is built around FPGA-based motion control architectures designed entirely in-house. This allows for deterministic performance, ultra-low latency control, and tight coupling between hardware and software. In contrast, most competitors depend on commercial PLC platforms that are generalized, slower to adapt, and less optimized for high-precision manufacturing environments.
Certifications & Standards:
ITAR Registered Facility
AS9100D Aerospace Quality Management
Cleanroom Class 1000 Machine Enclosures
NIST-traceable Metrology Laboratory
Complete Line Solutions: From Lab to Gigafactory.
NUVEX Pathfinder Pilot Line ($45-65M)
Capacity: 250 MW annual cell production
Perfect for R&D institutions, pilot production
Fully reconfigurable between HJT, TOPCon, and IBC processes
Includes training and process development support
NUVEX Voyager Production Line ($85-120M)
Capacity: 1 GW annual cell production
Turnkey solution for volume manufacturing
24/7 operational capability with <5% unscheduled downtime
Includes full digital twin and remote monitoring
NUVEX Sentinel Megafactory ($300-500M)
Capacity: 5+ GW annual cell production
Complete campus solution including water treatment, chemical supply, and power infrastructure
Designed for 100% renewable energy operation
Includes AI-driven predictive maintenance and optimization
Why Our Equipment Outperforms Global Competitors.
Technical Superiority.
Higher Efficiency Cells: Our integrated process control yields cells with 0.3-0.5% higher absolute efficiency than equipment from Longi or Canadian Solar.
Better Uptime: American-made components and onshore support ensure >95% operational availability versus 88-92% for imported lines.
Lower Operating Cost: Advanced material recovery and energy-efficient designs reduce cost/watt by 15-20%.
Strategic Advantages:
Zero Export Controls: No ITAR restrictions on where you can install our equipment.
IP Protection: Complete access to source code and design documentation.
Rapid Innovation: Quarterly software updates and annual hardware upgrade paths.
Domestic Supply Chain: All critical parts sourced within 48-hour delivery radius.
Financial Benefits.
Inflation Reduction Act (IRA) Compliant: Equipment qualifies for additional domestic content bonuses.
Accelerated Depreciation: 100% bonus depreciation available for U.S.-made manufacturing equipment.
Lower Total Cost: While CapEx may be comparable to European equipment, 5-year TCO is 25-35% lower due to operational efficiency and lack of tariffs.
The Complete Value Proposition.
When you partner with Nuvex Tooling, you're not buying equipment—you're acquiring.
Sovereign Capability: Permanent freedom from geopolitical supply chain risks
Technological Leadership: Direct pipeline to our SubTerran Lab breakthroughs
Economic Advantage: Maximum IRA benefits and lowest lifetime cost
Strategic Resilience: Production capacity that cannot be embargoed or sanctioned
Time to Build Your Sovereign Future.
Next Steps.
Virtual Line Tour: Experience our equipment in operation via immersive VR
Sample Processing: Send us your wafers—we'll run them and report detailed results
Financial Modeling: Receive a customized ROI analysis with your local utility rates and labor costs
Factory Layout Design: Our engineers will design your cleanroom layout for optimal flow
Contact our Sovereign Line Engineering Team to begin.
Copyright 2025 NUVEX Group. All technology, processes, and intellectual property protected.
The Nuvex Recursive Manufacturing Model is patent-pending across 14 technology categories.
Operates under U.S. Department of Energy Advanced Manufacturing Office programs.
Driving Sustainable Innovation:
From Design to Operational Excellence.
Commitment to Eco-Friendly Design.
At Nuvex Group, environmental sustainability begins with the very foundation of our design process. Our teams meticulously craft innovative, energy-efficient systems for all stages of production. From the early design phase of our float glass production lines, we prioritize reducing material waste, optimizing energy use, and minimizing emissions. By using advanced engineering principles, we ensure that our systems are as eco-friendly as possible while maintaining the highest standards of quality and precision.
Optimized Manufacturing Processes.
We continuously refine our manufacturing techniques to enhance energy efficiency and reduce the carbon footprint of our operations. The 1000 TPD Float Glass Manufacturing process represents a milestone in sustainable production, where we utilize cutting-edge technologies to streamline operations, improve energy utilization, and reduce waste. This optimization leads to higher output with lower energy input, ensuring that every unit of glass produced has minimal environmental impact.
Energy Efficiency in Action.
Energy efficiency is at the heart of Nuvex Group's sustainability efforts. Through innovative technologies and systems, we focus on reducing the energy consumption of our manufacturing processes. This includes implementing state-of-the-art energy recovery systems, improving insulation, and employing smarter manufacturing practices. These measures help us reduce both energy use and emissions while ensuring that our production lines are capable of meeting growing global demand for sustainable solutions.
Seamless Integration of Clean Energy.
We take pride in seamlessly integrating renewable energy into our operations. Our advanced manufacturing plants utilize clean, renewable energy sources, such as solar and wind, to power our operations. By prioritizing sustainable energy solutions, we not only reduce reliance on fossil fuels but also align our production processes with global sustainability goals. This integration demonstrates our commitment to building a greener future through every phase of our operations.
Leading by Example:
Innovation and Sustainability in Harmony.
Nuvex Group is not just committed to sustainability—we aim to lead by example. Our approach is to combine cutting-edge technology with eco-conscious practices, setting new standards in the industry. By focusing on sustainable materials, optimizing production processes, and embracing green energy, we not only reduce our environmental footprint but also contribute to the advancement of clean technology in the manufacturing sector. Our dedication to innovation ensures that sustainability is woven into the very fabric of our operations.
Immersive Technology.
Pioneers of Emerging Technology
At HigherKey, we are leading the charge in immersive technology innovation, pioneering advancements in VR, AR, and MR. Our complex is equipped with cutting-edge resources that allow for the development of next-generation immersive experiences, from virtual production to AI-driven simulations. By leveraging our advanced tools, we push the boundaries of creativity and technology, making groundbreaking strides in immersive media.
Our comprehensive facilities are designed to seamlessly integrate immersive technology into manufacturing and production processes. With state-of-the-art LED volumes and virtual production environments, HigherKey transforms how products and media are created, combining digital and physical worlds for more efficient workflows, faster production timelines, and unprecedented creative control.
Kumbali Satori, Chairman & Founder
Our immersive technology capabilities go beyond traditional applications. We're revolutionizing industries such as entertainment, training, and design through the use of advanced VR, AR, and MR technologies. By creating realistic, interactive environments, we enable businesses to engage with their customers, clients, and employees in entirely new ways. From virtual product trials to interactive training simulations, we are reshaping how people experience digital content, delivering highly engaging solutions that enhance both productivity and creativity.
The 600,000 sq. ft. facility also fosters innovation by supporting a wide range of industries in adopting immersive technologies for various applications. Whether it's designing prototypes, creating virtual storefronts, or developing complex 3D models for engineering and construction, we integrate immersive tools into each stage of the workflow. Our team provides businesses with needed resources to stay ahead of the curve, ensuring that they remain competitive in a the digital landscape. Through our cutting-edge immersive tech, we empower companies to unlock new possibilities and create the next generation of products and experiences.
How We Innovate.
How We Serve.
There's five key benefits of our Nevada-based complex.
Immersive Innovation: Pioneering advancements in VR, AR, and AI-driven immersive technology for diverse industries.
Integrated Production: Comprehensive facilities enabling seamless virtual production and immersive content creation.
Domestic Leadership: Driving U.S.-based innovation in immersive technology, fostering local expertise and growth.
Sustainability Integration: Utilizing immersive technology to enhance sustainability in design, manufacturing, and operations.
Economic Development: Stimulating local economies through cutting-edge immersive solutions and job creation in high-tech fields.
Community Development
Our new 600,000 sq. ft. studio complex is the largest and first of its kind running immersive technology integrated with our proprietary AI, HigherKey Intelligence (HI). Our services expand to international clientele, as the technology we work in is only as good as the world-class team of artists, engineers, and technologists we employ. With our services run 24/7, we are completely dedicated to our clients project, assuring the outcome exceeds expectations in service and the quality asset generated. We work with the largest companies on the planet, the individuals with ideas, and everyone in between. No situation is too daunting, and every objective is achieved.
Manufacturing & Development
Creative Solutions: Collaborating with our team at HigherKey was a turning point for my business. Their deep knowledge and support helped me overcome challenges and reach new heights of success. I wholeheartedly recommend their services to anyone seeking to elevate their business.
Our team of engineers brings extensive experience across various industries, providing customized solutions designed to help you thrive in today's rapidly evolving business environment.
Driving Innovation Through Advanced Technology.
Join our Internship and University Program
Join Our Immersive Technology Internship and University Program
Step into the future of immersive technology with our Internship and University Program, crafted to place you at the forefront of virtual and augmented reality innovation. Our program offers exclusive opportunities to work on cutting-edge projects in immersive media, virtual production, AI-driven simulations, and interactive experiences.
Through hands-on experience, access to state-of-the-art immersive technology facilities, and mentorship from industry experts, you’ll gain the skills necessary to shape the future of VR, AR, and mixed reality technologies. This program is your chance to accelerate your career and contribute to the next wave of immersive innovations that are transforming industries.
Innovative Immersive Tech Focus
In addition to working on groundbreaking immersive projects, you’ll also have the chance to dive into specialized areas like virtual production, real-time interactive experiences, and AI-powered immersive simulations. By engaging with these technologies, you'll be equipped with the knowledge and expertise to drive the future of immersive tech.
Join us and become part of a dynamic team pushing the boundaries of immersive technology. Together, we’ll create the experiences of tomorrow, today.
Astrophysics & Energy
Excellence in PECVD
Sep 21, 2026
Sep 26, 2026
10 - 11:30 am
Advanced Integrated Process
Manufacturing Innovated
Sep 28, 2026
Oct 2, 2026
10 - 11:30 am
Vertically Integrated Solar
PV Value Chain
Oct 5, 2026
Oct 9, 2026
10 - 11:30 am
HJT-TOPcon-Perovskite
Genesis Fusion Solar Cell Technology
Oct 12, 2026
Oct 16, 2026
10 - 11:30 am
Genesis Fusion Manufacturing
QX Epitaxial Wafers for Semiconductors
Oct 19, 2026
Oct 23, 2026
10 - 11:30 am
Partner with Our Experienced Engineers.
Our engineers offer a unique and tailored approach to each individual client. We understand that every organization is different and requires a personalized strategy for growth. Our engineers will work closely with you to understand your business challenges and come up with comprehensive solutions that meet your renewable energy and business needs. We take pride in our ability to assist our clients in unlocking their potential and achieving business success.
We believe in the power of collaboration and the value of diversity. We are experts with varied backgrounds and skillsets, who bring unique perspectives to every project. Get to know more about our team of skilled and dedicated engineers.
Success in Your Pipeline.
Our new 3.5 million sq ft technology complex, the largest and first of its kind, is a beacon of high-tech innovation in the USA. Specializing in domestic content for Semiconductor and HJT Solar cells, as well as complete integrated glass manufacturing, we host some of the world's most brilliant engineers in these fields. We are dedicated to providing our clients with the best and most effective services possible. Whether you are a multinational corporation or a small business owner, we can help you overcome any challenges you may be facing and achieve your goals.
Here are five key benefits of our California-based complex:
High-Tech Innovation: Pioneering advancements in Semiconductor and HJT
Solar cell technology.
Integrated Manufacturing: Comprehensive facilities for integrated glass manufacturing.
Domestic Excellence: Emphasis on USA-based high-tech production and engineering.
Sustainability Focus: Leading the way in renewable energy solutions.
Economic Growth: Boosting local economy with job creation and technological progress. Our team of engineers has a proven track record in a wide range of industries and can offer tailored solutions that will help you succeed in today's fast-paced business landscape.
